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High Mixing Efficiency Double Ribbon Mixers

High Mixing Efficiency Double Ribbon Mixers

    Unit Price: 2500~26500 USD
    Terms of Trade: FOB
    Min. Order: 1 Set/Sets
    Delivery Time: 30 Days
    Packaging: Wooden Case
    Productivity: 25Sets
    Brand: Ruide
    Transportation: Ocean
    Place of Origin: China
    Supply Ability: 3Sets
    Certificate: ISO9001

Product Description

High Mixing Efficiency Double Ribbon Mixers

Description:

High Mixing EfficiencyDouble Ribbon mixers comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge.

Horizontal ribbon mixer is widely used in chemical, pharmaceuticals, food, and construction line. It can be used to mix powder with powder, powder with liquid, and powder with granule.

Under the driven of motor, the double ribbon agitator mix the material quickly. This ribbon mixer is characterized by high mixing effect, large productivity, and a very low failure rate. Since it is a batch type mixer, customer should choose the model according to the output per batch.

Double Ribbon Mixing Machine

Working Principle:

Horizontal ribbon mixer is mainly combined with mixing barrel, agitator, driven unit.Untwist double ribbon are swirled with the main shaft in the U shape barrel. The outer ribbon push the material from the two ends to the centre, inner ribbon push the material from center to the two ends.Thus to achieve material convention
The discharging port is set in the bottom centre, with the help of the outer ribbon,the material can be discharged completely, and no dead zone.

Double Ribbon Mixing Equipment
Material can be chosen from carbo steel, manganese steel, ss304, 316L and 321; besides, different material can also be used in combination.
Material is different between the part contact with the raw material and the parts don`t contact with the raw material.
Surface treatment for stainless steel include sandblasting, wiredrawing, polishing, mirror polishing, all can be used in different parts of a mixer.

Reliable driven unit

The driven unit, power and output speed are varied according to different raw material, starting method, and processing.
Options for motor: general motors, explosion-proof motors, variable frequency motor, high efficiency and energy saving motor.
Commonly used reducers: R-series, K-series, and F-series gear box; cycloidal reducer, universal gear reducer, planetary gear reducer. Commonly used connection: direct connection, pulley connection, hydraulic coupler connection.

High efficiency mixing unit
Different main shaft agitators can be equipped according to the properties of raw materials.
Materials commonly mixed are: different kinds of powder to be mixed with each other, batches mixing for the same material, powder with a small quantity of liquid, liquid with some powder, like slurry, thickening or diluting slurry, granule with powder, granule with granule, agglomerated material breaking and mixing, and cooling or heating.
The main shaft agitator could be: inner and outer ribbon, paddle and ribbon, disconnected ribbon, and shaver-shaped agitator.

Excellent discharging unit

Standard valve for horizontal plough shear mixer is pneumatic planar flap valve. When close the valve, the planar flap match the mixing barrel perfectly, this makes no mixing dead zone and better mixing effect.
The drive types of valve are Manual, pneumatic, and electric.
Valves for consideration: powder spherical valve, cylinder valve, plum-blossom dislocation valve, butterfly valve, rotary valve etc.

Various inlets
Various inlets on the top cover of the barrel can be designed according to different situations.
They can be used as man hole, cleaning door, feeding hole, vent, and dust collecting hole. The top cover can be designed as fully-opened lid for easy cleaning.

Powerful auxiliary components
Mixer is frequently equipped with many auxiliary components, like steam coil jacket, honeycomb pressure jacket, medium circulation jacket, sampling valve, high speed chopper, temperature sensor, weighing system, dust removal system and so on.
Different heat medium requires different jacket, it can be used for heating and cooling, while, the temperature should be within 250 Celsius degree.
If a small quantity of liquid is required during mixing, spraying or atomizing unit is necessary in order to mix the liquid evenly with the main ingredient. The liquid-adding system is basically composed by the three parts: pressure source, liquid storage pot and spraying nozzles.

Tight shaft sealing
Three types of main shaft sealing for mixer: packing sealing, combined type air-purged sealing, mechanical sealing are used for granule, powder, micron grade powder, liquid, and slurry material.

Technical Parameter

Spec WDH-0.1 WDH-0.3 WDH-0.5 WDH-1 WDH-1.5 WDH-2 WDH-3 WDH-4 WDH-6 WDH-8 WDH-10
mixed amount/batch
(kg)
30-50 100-150 200-300 400-600 600-900 800-1200 1200-1800 1600-2400 2400-3600 3200-4800 4000-6000
power(kg) 1.5-4 3-3.5 4-11 7.5-15 11-18.5 15-22 18.5-30 22-37 37-55 37-55 37-55
weight(kg) 300 500 900 1400 1900 2500 3100 3600 5300 6800 7800

Standard Features
  • Available in working capacity of 5 liters - 25,000 liters

  • Available in all grades of stainless steel, carbon steel and special alloy steels.

  • Ribbon agitator for center discharge.

  • Designed for atmospheric operation.

  • Top cover depending on the length of the blender.

  • Centrally located Flush bottom discharge valve.

  • Stuffing boxes with easily disassembled housings. Pure Teflon gland packing provided.

  • Stainless steel surfaces are polished to desired standards. All exterior non-stainless surfaces are painted with enamel paint.

  • Squirrel Cage, Three Phase Induction Motors suitable for 415 Volts, 50 Hz.

  • Worm Reduction Gearbox.

  • Single Speed Drive.

  • Blender is mounted on supports providing adequate discharge clearance.

Customized Features
  • Wear resistant liner plates for abrasive products.

  • Ribbon agitator for multiple discharge positions.

  • Manually or pneumatically operated Butterfly Valve, Slide Gate Valve, Diaphragm Valve, etc. for discharge.

  • Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals.

  • Good Manufacturing Practice (GMP) models.

  • Explosion-proof motors, Variable Speed Drives along with Electrical Control Panel.

  • Spraying system for liquid injection.

  • Lump breakers for solids or agglomerates size reduction.

  • Vacuum and pressure construction.

  • Jacket for heating, cooling.

  • Inspection, cleaning windows on the container, cover.

  • Cover openings, Nozzles as required.

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Changzhou Ruide Drying Engineering Technology Co., Ltd. is a professional manufacturer of drying, mixing, granulating and grinding equipment. Our firm has strong technical force and adopts CAD system, with a modern workshop. Our company is located in the economic center of Yangtze River Delta - Changzhou. Our company has a large-scale manufacturing site. The engineers and technicians account for more than 70% of total staff members. In accordance with the national GMP standard, Our company has a professional team with support from Tianji University, Dalian university of technology and many other famous universities. We keep up with the latest international development within our scope and advocate scientific orientation. Our company is possessed with excellent means of detection and advanced conception of management. We can meet the requirements of domestic and international customers. The production of our equipment conforms strictly to the ISO9001 international quality management system. Their successful application is in the scope of pharmaceutical,chemical, foodstuff industries and so on, which has achieved the internationalization of the product quality. The honest and practical conduct of enterprise, excellent product quality, precise follow-up maintenance service and excellent after-sale service have gained us market and credit.

Company Info

  • Company Name: Changzhou Ruide Drying Engineering Technology Co., Ltd
  • Representative: Zhongxing Liu
  • Product/Service: Drying Equipment , Mixing Equipment , Granulating Equipment , Sieving Equipment , Grinding Equipment , Conveying Equipment
  • Capital (Million US $): 10,000,000RMB
  • Year Established: 2015
  • Total Annual Sales Volume (Million US $): US$1 Million - US$2.5 Million
  • Export Percentage: 71% - 80%
  • Total Annual Purchase Volume (Million US $): Below US$1 Million
  • No. of Production Lines: 3
  • No. of R&D Staff: 5 -10 People
  • No. of QC Staff: Fewer than 5 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 3,000-5,000 square meters
  • Factory Location: Jiaoxi Town, Wujin District, Changzhou City, Jiangsu Province
  • Contact Person: Mr. Denis
  • Tel: 86-519-68231907
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